8 Best Helmet Liners for Work Hard Hat [Summer & Winter]


Hard hat helmet liners can play a critical role both in the winter and in the summer. Thermal insulated hard hat liners help keep your neck, head, and face warm during the brutally cold months, and cooling helmet liners help wick away moisture and sweat during the hot summer months.

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These are our choices for the best hard hat helmet liners for both winter and summer:

  1. *WINTER* Carhartt Force Helmet Liner Mask (click here to view)
  2. *WINTER* Ergodyne Insulated Hard Hat Liner w/ Mouthpiece (click here to view)
  3. *WINTER* Sireck Balaclava Thermal Face Mask (click here to view)
  4. *WINTER* Ergodyne Hi-Vis Thermal Hard Hat Liner (click here to view)

  1. *SUMMER* Mission Cooling Skull Cap Helmet Liner (click here to view)
  2. *SUMMER* Ergodyne Chill Its Liner Skull Cap (click here to view)
  3. *SUMMER* Nike Pro Hypercool Vapor Skull Cap 4.0 (click here to view)
  4. *SUMMER* Halo Headband Protective Skull Cap & Tail (click here to view)

When buying a winter helmet liner, you’ll need to consider the thickness of the liner, and if it will fit well with your hard hat. You will also need to consider how much coverage you want and need.

For the summer, many workers prefer a low-profile liner that doesn’t cover a lot of surface area. But it is also worth considering a liner that has a tail so that you can get sun protection on the back of your neck. I also like using a cooling neck wrap.

Let’s take a closer look at the helmet liners on this list so you can find one that works best for your situation.


Best Winter Helmet Liners for Work

Carhartt Men’s Force Helmet Liner Mask

Carhartt is a trusted name in workwear and, yes, they do make winter helmet liners that can be worn under a hard hat.

Here’s what the Carhartt Force Liner looks like:

This is the current price of this Carhartt winter helmet liner available at Amazon (affiliate link takes you to Amazon.com). Here’s what you need to know about this liner:

  • Material – This helmet-lining mask is constructed of a lightweight, 92% polyester/8% spandex-blended fabric that also helps to combat stains.
  • Lining – The soft fleece lining of this mask will keep you warm and cozy in frigid temperatures, allowing you to stay focused on the task at hand.
  • Design – Whether worn alone or under a helmet, the pull-on design combined with the flatlock seams makes for excellent everyday ease of wear.
  • Moisture Wicking – This is a moisture-wicking linerthat dries quickly and fights odors, adding a layer of protection and comfort.
  • Coverage – Full-face protection that extends down beyond the neckline reduces the risk for any potential exposure. The mask can also be easily pulled below the chin when you don’t need it.

Click here to buy this Carhartt winter liner available at Amazon (affiliate link takes you to Amazon.com). This liner is machine washable.


Ergodyne Insulated Hard Hat Liner w/ Mouthpiece

Ergodyne is well known for making safety workwear, and they have several unique liners that are insulated for warmth.

Here’s what the Ergodyne Insulated Hard Hat Liner with Neoprene Mouthpiece looks like:

This is the current price of this Ergodyne hard hat liner available at Amazon (affiliate link takes you to Amazon.com). Here’s what you need to know about this liner:

  • Material – The three-layer construction of this liner features a 100% quilted polyester outer shell as well as a two-layer, water-resistant, and breathable 1mm neoprene detachable mouthpiece.
  • Lining – This liner has a layer of foam insulation in addition to 100% polyester fleece for maximum warmth. The mouthpiece is also lined with soft fleece for further warmth and comfort.
  • Design – The lightweight, bulk-free design fits easily under a hard hat or helmet while hook and loop straps attach the liner to the hat. The hard-shell design of the mask stops it from being sucked into the mouth.
  • Ears – Pockets by the ears allow for hand warmers to be inserted for added warmth in the most extreme conditions.
  • Coverage – Keep body heat in and cold air out with a shoulder-length design that covers the head, ears, and neck. An elastic gather at the forehead provides additional protection against the elements.

Click here to buy this Ergodyne winter hard hat liner available at Amazon (affiliate link takes you to Amazon.com). This liner is also available with the neoprene mouthpiece.


Sireck Balaclava Thermal Face Mask

This Sireck Balaclava Face Mask is water and wind-resistant and gives you coverage up over the face. Here’s what this liner face mask looks like:

This is the current price of this Sireck winter face mask liner available at Amazon (affiliate link takes you to Amazon.com). Here’s what you need to know about this mask:

  • Material – This unisex windproof, water-resistant, and breathable Balaclava offers superior stretch and comfort for heads of most sizes thanks to its Lycra construction. Lightweight for ease of wear, it fits comfortably under your helmet.
  • Lining – The thermal fleece lining traps your body heat, keeping your face, head, and neck warm on the coldest days.
  • Design – The pull-on design is versatile as it can be pulled down for use as a neck warmer when you don’t need it on your head. The breathable mesh on the nose and mouth allows you to breathe freely while staying cozy and warm.
  • Coverage – This is a full-face and neck covering mask, providing you the utmost protection against the elements.

Click here to buy this Sireck winter mask available at Amazon (affiliate link takes you to Amazon.com). This mask is machine washable.


Ergodyne Hi-Vis Thermal Hard Hat Liner

As we discussed earlier, Ergodyne offers a wide range of safety workwear, including a hi-vis hard hat helmet liner. Here’s what this liner looks like:

This is the current price of this Ergodyne winter liner available at Amazon (affiliate link takes you to Amazon.com). Here’s what you need to know about this liner:

  • Material – This double-layered thermal liner is constructed of lightweight 100% polyester for all-day comfort without the bulk.
  • Design – The reflective piping makes you more visible on cloudy or dark days. The hook and loop straps attach the lining to the hard hat, keeping it secure. The pockets near the ears hold regular-size hand warmers for increased warmth on frigid days.
  • Lining – The soft 100% polyester fleece lining is excellent for keeping you cozy in the harshest conditions.
  • Coverage – The extended neck provides coverage to the shoulders, providing exceptional protection for your head, neck, and ears against the cold. The elastic gather at the forehead helps to keep the chill at bay and retain body heat.

Click here to buy this Ergodyne winter hard hat liner available at Amazon (affiliate link takes you to Amazon.com).


Best Summer Cooling Helmet Liners for Work

Mission Cooling Skull Cap Liner

Mission makes a wide range of instant cooling gear, and because of that, they are a popular summer brand for workers. And yes, they make a helmet liner.

Here’s what this Mission Cooling Skull Cap looks like:

This is the current price of this Mission cooling hard hat liner available at Amazon (affiliate link takes you to Amazon.com). Here’s what you need to know about this liner:

  • Material – The body of this unisex skull cap is comprised of 92% polyester/8% spandex. The ventilated, 100% polyester mesh at the crown provides excellent airflow.
  • Cooling – Mission’s chemical-free, “Enduracool” technology cools instantly when wet, chilling the fabric up to 30° below the average body temperature in less than 30 seconds.
  • How It Works – Quickly activate the cooling by simply wetting the cap with any temperature water, wringing it out, and snapping it. The cooling lasts for up to two hours, allowing you to remain comfortable while staying active longer.
  • Moisture-Wicking – Durable, yet ultra-light, the fabric has an exclusive weave that absorbs water through its capillary system and spreads it throughout the fabric; keeping you both cool and dry.

Click here to buy this Mission cooling hard hat liner available at Amazon (affiliate link takes you to Amazon.com). This liner has UPF 50 sun protection.


Ergodyne Chill Its Liner Skull Cap

Ergodyne also makes summer workwear like ice pack vests and cooling helmet liners that can help keep you cool in the dangerous summer heat. Here’s what the Ergodyne ‘Chill Its’ Liner Skull Cap looks like:

This is the current price of this Ergodyne summer hard hat liner available at Amazon (affiliate link takes you to Amazon.com). Here’s what you need to know about this liner:

  • Material – This hard hat skull cap is made of 100% polyester.
  • Moisture Management – Not only is this a moisture wicking material that can help remove sweat, it also has a terry-cloth headband to keep the sweat from rolling down your face.
  • Low-Profile – The low-profile design fits easily under a hard hat.

Click here to buy this Ergodyne summer hard hat liner available at Amazon (affiliate link takes you to Amazon.com). This liner is machine washable.


Nike Pro Hypercool Vapor Skull Cap 4.0

Nike obviously produces a lot of performance gear for athletes, and a lot of their gear can also come in helpful for workers, including this Nike Pro Hypercool Vapor Skull Cap.

Here’s what it looks like:

This is the current price of this Nike summer skull cap available at Amazon (affiliate link takes you to Amazon.com). Here’s what you need to know about this liner:

  • Moisture Wicking – Nike’s “Dri-FIT” Fabric is a moisture wicking fabric that will help remove sweat and keep you dry during a hot day of work.
  • Material – Polyester/Rubber/Spandex blend for an easy, comfortable fit.
  • Ventilation – Strategically placed ventilation to help ensure your head can breathe a bit out there in the heat.

Click here to buy this Nike skull cap available at Amazon (affiliate link takes you to Amazon.com). This liner is machine washable.


Halo Headband Protective Skull Cap & Tail

For those of you who are looking for some additional neck coverage to keep the sun off your neck, this Halo Headband Protective Skull Cap & Tail is a great option.

Here’s what this liner looks like:

This is the current price of this Halo liner available at Amazon (affiliate link takes you to Amazon.com). Here’s what you need to know about this liner:

  • Made in USA – This liner is made in the USA
  • Sweat Stopper – This liner is designed to keep sweat from spilling down into your eyes and face.
  • Heat Release – The micro-mesh top is designed to allow heat to release from the top of your head.
  • Neck Protection – This liner has a tail that extends down the neck to provide you with extra sun protection.

Click here to buy this Halo summer hard hat liner available at Amazon (affiliate link takes you to Amazon.com). This liner is machine washable.


5 Things to Consider When Buying Hard Hat Helmet Liners for Work

Face Cover

Do you need the hard hat liner to cover the face for winter? You can buy thermal helmet liners that don’t extend down over the face, but for many workers, they appreciate the extra coverage.

Some liners may extend down the neck near the shoulders, and some will raise up over the mouth and nose. ***For other winter outdoor options, visit our article about the best winter earflap hats.

Hi Vis

Do you need a high visibility hard hat helmet liner? If you need hi-vis, there are several options for both winter and summer.

Neck Coverage

For summer, do you want a hard hat liner that also extends down the back of the neck to keep the sun off your neck?

Many people opt for the low-profile summer helmet liners that cover less surface area, but these liners that also have neck protection can be useful, especially if shade is hard to find on your job.

Sweatband

Many summer neck liners will have a sweatband of sorts built into the liner. This can help keep the sweat from dripping down on your face while you are working.

Many people make sure to buy moisture wicking helmet liners for the summer to help repel sweat and moisture, but it is important to also make sure the liner has some sort of sweatband material to soak up runoff sweat.

Thickness

Some winter hard hat liners will be insulated, and a little bulkier than other options. Although they can still fit under a hard hat, some people prefer the thinner liners since they don’t take up as much space under a helmet.

This will just be about balancing your own preference with the warmth and comfort level that these hard hat helmet liners provide.

Paul Johnson

Paul is a lead content creator for Workwear Command. He has had several blue-collar jobs which have provided him a wide range of experience with tools and gear. He also has a business degree and has spent time in business casual office settings.

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