7 Best Thinsulate Beanie Hats & Skull Caps for Winter Work


In this article we discuss the best Thinsulate beanies for winter. Finding a Thinsulate hat or Thinsulate skull cap is essential if you’re going to stay warm working outside in sub-freezing temperatures.

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Here are the best Thinsulate Beanies for winter work:

  1. Carhartt Woodside Acrylic Thinsulate Hat (click here to view)
  2. Cabela’s 100g Thinsulate Beanie (click here to view)
  3. Carhartt Teller Thinsulate Winter Hat (click here to view)
  4. Result Unisex Thinsulate Winter Hat (click here to view)
  5. Key Apparel Thinsulate Watch Cap (click here to view)
  6. Hot Shot Men’s Acrylic Cuff Knit Thinsulate Hat (click here to view)
  7. Best Winter Hats Cuffed Knit Thinsulate Beanie (click here to view)

All the Thinsulate hats in this list use 40g Thinsulate insulation except for the Cabela’s hat which has 100g Thinsulate. If you need something ultra-warm, probably best to stick with that Cabela’s hat.

As you probably already know, Thinsulate is very useful for winter outdoor gear because it is extremely warm despite being non-bulky and lightweight. It is made and trademarked by 3M (source). The microfibers trap in heat, but don’t take up a lot of space and don’t add much weight.

In this article, let’s take a closer look at the Thinsulate winter beanies from the list above so you can decide which one might be best for you. If you’d like to consider a wool cap, visit our article about the best wool earflap hats.


Best Thinsulate Beanie Hats

Carhartt Woodside Acrylic Thinsulate Hat

Carhartt is a workwear brand that you are probably already familiar with, and a brand that many workers already rely on. They offer several types of winter work hats, including a Thinsulate winter beanie.

This is what the Carhartt Woodside Acrylic Thinsulate Hat looks lik (multiple colors available):

This is the current price of this Carhartt Thinsulate winter hat available at Amazon (affiliate link takes you to Amazon.com). This hat is made with 40 grams of 3M Thinsulate.

  • Material – It’s made out of 100 percent acrylic with 40 grams of Thinsulate lining for warmth. The label is sewn onto the cuff. This hat has a waffle knit pattern.
  • Colors – It comes in several different colors, most of which are darker heather colors. If you need hi-vis, you might need to try a different hat.
  • Made in USA – This Carhartt hat is made in the USA. Not all Carhartt products are made in the USA.

Click here to buy this Carhartt Woodside winter work hat available at Amazon (affiliate link takes you to Amazon.com). This is a one size fits most hat.


Cabela’s 100g Thinsulate Winter Beanie

Cabela’s is another well-known name in rugged outdoor gear. Although they do carry workwear, a huge part of their focus is on fishing, camping, and other outdoor activities.

This is what this Cabela’s 100g Thinsulate Hat looks like:

This is the current price of this Cabela’s winter work hat available at Amazon (affiliate link takes you to Amazon.com). This hat comes in several different camouflage colors.

Obviously for something as simple as a thinsulate hat, if you wear it for outdoor recreation, it can also work well on the job. The cool thing too is Cabela’s uses 100g thinsulate in this hat (compared to 40g for the other hats on this list).

This hat does not have hi-vis colors available, but if you need something ultra-warm, this might be your best option. This hat has odor-resistant properties.

Click here to buy this Cabela’s Thinsulate cap available at Amazon (affiliate link takes you to Amazon.com). This is a one size fits most hat.


Carhartt Teller Thinsulate Beanie Hat

Carhartt has another winter hat that might work well if you are in search of a Thinsulate hat. This is what the Carhartt Teller Hat looks like:

This is the current price of this Carhartt Teller Hat available at Amazon (affiliate link takes you to Amazon.com). This hat use 40 grams of Thinsulate for warmth.

  • Material – It is made with 100 percent acrylic and rib kit fabric, which is stretchable. It has the 40 gram flexible Thinsulate for warmth plus the logo stitched on the front.
  • Colors – It comes in mostly dark and neutral colors. For hi-vis, you may need to try one of the other products below.
  • Product Care – It is machine washable. This Carhartt Thinsulate hat is not made in the USA (Carhartt Woodside is made in USA).

Click here to buy this Carhartt Teller Hat available at Amazon (affiliate link takes you to Amazon.com). This is a one size fits most hat.


HOT SHOT Men’s Acrylic Cuff Knit Thinsulate Hat

This is what the HOT SHOT Men’s Acrylic Cuff Knit Thinsulate Winter Hat looks like:

This is the current price of this Hot Shot Thinsulate Winter Cap available at Amazon (affiliate link takes you to Amazon.com). This hat use 40 grams of Thinsulate for warmth.

  • Material – It’s made of 100 percent acrylic. This is a 2-ply knit cuff hat. It will be very stretchy.
  • Insulation – Yes, this is a Thinsulate hat. It has 40g of 3m Thinsulate.
  • Hi-Vis – This is a great option if you need a hi-vis hat for safety at work, or for other outdoor activities.

Click here to buy this HOT SHOT Thinsulate winter hat available at Amazon (affiliate link takes you to Amazon.com). This is a one size fits most hat. This article is property of workwearcommand.com.


Result Unisex Thinsulate Winter Hat

This is what this Result Unisex Thinsulate Winter Hat looks like:

This is the current price of this Result Thinsulate Beanie available at Amazon (affiliate link takes you to Amazon.com). This hat uses 40 gram of Thinsulate for warmth.

  • Product Care – It is machine washable.
  • Insulation – Yes, this is a Thinsulate winter beanie. It has 40g of 3m Thinsulate. It is windproof, with a deep-fold hem.
  • Colors – It comes in several neutral and dark colors, but it also has some hi-vis fluorescent colors to help you stand out.

Click here to buy this Result winter beanie available at Amazon (affiliate link takes you to Amazon.com). This is a one size fits most hat.


Best Winter Hats Cuffed Knit Thinsulate Beanie

This is what the Best Winter Hats Cuffed Knit Thinsulate Winter Hat looks like:

This is the current price at Amazon for this Thinsulate beanie sold by Best Winter Hats (affiliate link takes you to Amazon.com). This hat has 40 grams of 3M Thinsulate insulation.

  • Colors – A large selection of colors available for this Thinsulate winter beanie, including some two-tone colors, and some hi-vis colors.
  • Insulation – Yes, this is a Thinsulate winter hat. It has 40g of 3m Thinsulate. The cuff is adjustable.

Click here to buy this winter beanie available at Amazon (affiliate link takes you to Amazon.com). This is a one size fits most hat.


Milani Windchill Insulated Winter Thinsulate Skull Cap

This is what the Milani Windchill Insulated Winter Thinsulate Beanie looks like:

This is the current price of this Milani winter beanie available at Amazon (affiliate link takes you to Amazon.com). This beanie uses 40g of Thinsulate insulation.

  • Material – This Milani hat is made from 100 percent acrylic. It is stretchy and warm.
  • Insulation – Yes, this is a Thinsulate winter beanie. It has 40g of 3m Thinsulate. The cuff is adjustable.
  • Fit – This beanie has a bit of a slouchy fit.
  • Colors – A large selection of colors available for this Thinsulate beanie, including some two-tone colors, and some hi-vis colors.

Click here to buy this Milani Thinsulate Cap available at Amazon (affiliate link takes you to Amazon.com). This is a one size fits most hat.


Other Ways to Stay Warm On the Job

Yes, adding a Thinsulate hat is never a bad idea, but there are other ways to stay warm while working outside in the brutal winter months. Consider some of these options:

  • Insulated Pants – Both fleece and flannel lined pants can keep you warm. In my experience, fleece is warmer, but flannel is a bit more breathable. To read more, visit our article about the best winter work pants.
  • Insulated Boots – Have you considered insulated boots? As you probably know, Thinsulate is also used in footwear. Most work boots stop around 400 grams of Thinsulate, but for extreme cold, you might need 800 gram Thinsulate boots, or even higher, like a 1000 gram insulated boot.
  • Gloves – Yes, they do make Thinsulate gloves also. This is a great way to add some protection to your hands in a non-bulky way.
  • Gaiter – Wearing a neck gaiter is a great way to shield your face during the brutal winter months, and is something not enough people take advantage of. To read more, visit our article about the best fleece neck gaiters.
  • Base Layer – Do you wear a compression shirt as a base layer? I recently started wearing a compression shirt with a built-in face shield that I can pull up to cover my face. Total game changer. To read more, visit our article about the best cold weather compression shirts.
  • Canvas Hat – Canvas hats will be much more durable than a beanie, and you can buy insulated versions for winter. To read more, visit our article about the best waxed canvas hats.
  • Quality Outerwear – If your jacket is cheap and old, perhaps it’s time to upgrade. For ideas, see our list for the best workwear jackets.
  • Hoodies – I like to wear a hoodie underneath my work jacket in the extreme cold, but there are certain types of hoodies I prefer to use as a base layer over others. To see what I mean, visit our article about the best work hoodies.

Paul Johnson

Paul is a lead content creator for Workwear Command. He has had several blue-collar jobs which have provided him a wide range of experience with tools and gear. He also has a business degree and has spent time in business casual office settings.

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